Building a Van's RV airplane is a rewarding but complex project that requires careful planning, skill, and access to the right tools. Van's Aircraft offers various RV models, and the tools you need may vary depending on the specific model and your experience level. Here is a list of some essential tools and equipment you will likely need:
Aircraft Kit: You'll need the complete aircraft kit, which includes the airframe components, control surfaces, hardware, and other necessary materials. Van's Aircraft provides comprehensive kits for their RV models.
Tool Kit: Consists of much of the below items:
https://planetools.com/products/the-gold-standard-of-rv-tool-kits
Hand Tools:
Screwdrivers (various sizes and types)
Wrenches (combination, open-end, and socket)
Pliers (needle-nose, regular, and locking)
Aviation snips (for cutting metal) Included in tool kit above.
Hacksaw (for cutting tubing and metal)
Rivet gun and rivet sets. Included in tool kit above.
https://planetools.com/products/76011b-klein-tools-sheet-metal-nibbler
Cleco fasteners and pliers. Included in tool kit above.
https://planetools.com/products/standard-aircraft-clecos
Deburring tools. Included in tool kit above.
Power Tools:
Power drill with various drill bits. Included in tool kit above.
https://planetools.com/products/special-order-tools
Angle grinder (for trimming and shaping metal). Available as an option.
https://planetools.com/products/22500-rpm-angle-die-grinder
Bench grinder (for deburring)
Aircraft-Specific Tools:
Torque wrenches (for accurate torque settings)
Digital calipers (for precise measurements)
Sheet metal dimple dies (for creating dimples for rivets). Included in tool kit above.
https://planetools.com/products/dimple-die-set-d57wh
Proseal applicator (for sealing joints)
Aviation-grade epoxy and adhesive applicators
Safety Equipment:
Safety glasses
Hearing protection
Respirator mask (for protection against fumes and dust)
Gloves (for hand protection)
Fire extinguisher (appropriate for aircraft use)
First aid kit
Workshop Equipment:
Workbenches
Sawhorses
Clamps
Vise
Compressor (for pneumatic tools)
Lighting (bright, even lighting is crucial)
Part storage and organization solutions
Aircraft-Specific Manuals and Documentation: Ensure you have the Van's Aircraft manual for your specific RV model and any additional documentation or plans you may need.
Educational Resources: Consider investing in educational resources like instructional videos, books, and online forums or communities where you can get advice and guidance from experienced builders.
Finishing Equipment: If you plan to paint or finish the aircraft, you'll need paint, spray equipment, and possibly a paint booth.
Engine Installation Tools: For installing an engine, you'll need engine-specific tools and equipment, which can vary depending on the engine type.
Aircraft Jacks: To raise and support the aircraft safely during construction and maintenance.
Aircraft Scales: For weighing the aircraft to ensure it meets weight and balance requirements.
It's essential to follow Van's Aircraft's instructions and guidance closely, as they may provide specific recommendations for tools and techniques. Additionally, consider consulting with experienced RV builders or joining a builders' group or forum for advice and support throughout your project. Building an aircraft is a significant undertaking, so make sure you have the necessary skills, resources, and workspace before you begin.